Topics Covered
Overview of sheet metal as a material, its properties, and common applications.
Types of sheet metal materials (e.g., steel, aluminum, copper) and their characteristics.
Overview of sheet metal manufacturing processes, including cutting, bending, forming, and welding.
Principles of designing for sheet metal fabrication, including bend allowances, minimum bend radius, limits, fits and tolerances.
Techniques for forming sheet metal into desired shapes, including stretch forming, deep drawing, and hydroforming.
Methods for joining sheet metal components, such as welding, riveting, and adhesives.
Introduction to software tools used for sheet metal design, such as SolidWorks, AutoCAD, and Inventor.
Considerations for designing sheet metal parts for ease of manufacturing and assembly.
Prototyping techniques for sheet metal parts, including rapid prototyping and traditional methods.
Calculations for determining bend allowances, bend deductions, and flat pattern development.
Overview of sheet metal cutting techniques, including laser cutting, plasma cutting, and waterjet cutting.
Reading and interpreting engineering drawings for sheet metal parts.
Introduction to tooling used in sheet metal fabrication, such as dies, punches, and press brakes.
Finishing processes for sheet metal parts, including painting, powder coating, and plating.
Quality control measures for ensuring the accuracy and quality of sheet metal parts.
Estimating the cost of sheet metal parts based on material, labor, and other factors.
Practical examples and projects to reinforce learning and apply concepts in sheet metal design engineering.
